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Misalignment left uncorrected can have damaging effects on machine components. Misalignment will...

Misalignment left uncorrected can have damaging effects on machine components. Misalignment will reduce coupling life, bearing life and overall motor health. It can be a bit confusing when trying to identify misalignment using vibration analysis because the vibration response is often dictated by the mechanical configuration of each machine. Therefore,...

There are several factors that can contribute to a successful balancing job;...

There are several factors that can contribute to a successful balancing job; conversely if these factors are overlooked you could be in for a very long day.This paper describes 8 steps to a successful balance job. Author:  Noria CorporationSource:  Reliability World 2007 Conference ProceedingsPages:  6Figures and Illustrations:  10Format:  PDF -...

Instruments based on airborne/structure borne ultrasound technology offer many opportunities for plant-wide...

Instruments based on airborne/structure borne ultrasound technology offer many opportunities for plant-wide predictive maintenance/condition monitoring activities ranging from determining lack of lubrication in bearings to locating compressed air leaks. New advances in digital technology and software improve the capability of these portable instruments to trend, analyze and report bearing condition,...

This paper addresses the critical role that the maintenance storeroom plays in...

This paper addresses the critical role that the maintenance storeroom plays in supporting overall plant equipment reliability. It will cover the top twenty key areas associated with conducting a storeroom optimization project as well as the typical process of implementing storeroom improvements. Author: Doug Hart, Progressive Maintenance TechnologiesSource: Reliability World...

A comprehensive Root Cause Analysis program is one piece of an overall...

A comprehensive Root Cause Analysis program is one piece of an overall reliability effort, and the investigation of problems should be part of everyday work processes. This paper will help you develop investigation processes for both major and minor issues within a company. Working the day-to-day problems effectively, and capturing...

Free radicals formed by oxidation or spark discharge are frequently at the...

Free radicals formed by oxidation or spark discharge are frequently at the root cause for varnish and deposit formation in turbines. Traditional methods of analyzing used oils such as viscosity measurement, acidity or carbonyl oxidation is usually inadequate to predict eminent field problems. This presentation discusses why different behavior is...

What value is your plant reliability management strategy contributing to your organization?...

What value is your plant reliability management strategy contributing to your organization? How are you communicating that value - both internally and externally? If you're not talking about driving shareholder value and economic value added (EVA), you're missing what reliability truly means for your business and your bottom line. This...

Now you can avoid the costly trial-and-error approach to predictive maintenance. This...

Now you can avoid the costly trial-and-error approach to predictive maintenance. This paper outlines a proven path to success in PdM. Whether you want to improve your PdM program or start one from scratch, you'll find the facts you can put into practice immediately, such as: Basic Concept of Predictive...

Learn how and why defects on different components of a bearing will...

Learn how and why defects on different components of a bearing will generate vibrations at frequencies determined by the bearings geometry. Author:  Jim Crowe, Crowe Vibration TechnologiesSource:  Reliability World 2007 Conference ProceedingsPages:  6Figures and Illustrations:  19Format:  PDF - Digital Download

Interpreting an oil analysis report can be a daunting process when one...

Interpreting an oil analysis report can be a daunting process when one is faced with tens, perhaps hundreds, of numbers on the page. Yet by breaking this task up into manageable sections, the task can quite effectively be simplified. This paper breaks the diagnosis process up into twelve steps, covering...

The changes in gas turbine designs coupled with changes in turbine oil...

The changes in gas turbine designs coupled with changes in turbine oil formulations have led to a real and identifiable problem of oil-related turbine trips caused by varnish. Changes in turbine oil asset-management; changes in turbine oil filtration methods and shortened turbine oil drain intervals have become necessary as a...

Too often, engineers believe that a quoted micron rating is the absolute...

Too often, engineers believe that a quoted micron rating is the absolute size of the filter pores and that all particles greater than this size will be stopped. This is not the case, and this paper addresses the basic concept of filter ratings and the often quoted Beta Performance values....

There are various methods for setting target cleanliness levels for hydraulic systems....

There are various methods for setting target cleanliness levels for hydraulic systems. These methods require various inputs and it is difficult to reach consensus on which method to apply. While this is the right approach for critical machines, the method presented during this session is a simplified approach that a...

The iron, coal, precious metal, and mineral mining industries subject lubrication and...

The iron, coal, precious metal, and mineral mining industries subject lubrication and hydraulic systems and components to extreme levels of contamination that are rarely seen in other manufacturing environments. Yet, in one case study, an iron ore processing facility was able to reduce the material and labor expenses associated with...

Portable filtration is an effective method of maintaining oil health in machines...

Portable filtration is an effective method of maintaining oil health in machines that are too small to warrant dedicated filters. While wheeled portable filter units offer a solution, they may also pose a challenge. The weight and size make it difficult to use them at the top of multiple stairways...

Many companies invest in oil analysis without considering what their ultimate goals...

Many companies invest in oil analysis without considering what their ultimate goals or objectives really are. This fire, aim, ready approach to oil analysis can result in a serious erosion of the value oil analysis can provide in support of a reliability-driven maintenance process. In this session learn how to...

This technical paper discusses the oil drain frequencies (drain intervals) for heavy...

This technical paper discusses the oil drain frequencies (drain intervals) for heavy duty diesel engines, transmissions, drive line gears and mobile hydraulics as well as for passenger cars and trucks. The reasons for oil replacement, factors affecting oil drain intervals, oil analysis tests that should be considered, and methods of...

Lithium soap base lubricating greases are the most commonly used grease type,...

Lithium soap base lubricating greases are the most commonly used grease type, but they are not the only type. Greases are generally characterized and sold according to their thickener type and/or base fluid composition. While lithium complex thickened greases have historically been the choice for high performance applications, recent advances...

This paper explores how a basic lubrication program implemented in the year...

This paper explores how a basic lubrication program implemented in the year 2000 progressively moved to pacesetter performance in 2006. Lubrication is the bloodline of rotating equipment. Through proper handling, contamination control, personnel education, and testing, there is great potential for increased equipment reliability along with reduced costs. The author...

Are your lubrication technicians using documented oil sampling procedures? Here are step-by...

Are your lubrication technicians using documented oil sampling procedures? Here are step-by step instructions for sampling lube oil and hydraulic fluids correctly. These procedures are designed to: Maximize data density Minimize data disturbance Ensure best practice oil sampling Train your staff to sample oil properly Binder Version Available Format:  PDF...

When it comes to changing your oil - where do you get...

When it comes to changing your oil - where do you get your advice? Friends? Salesmen? Commercials? Before spending any more money on oil changes, synthetic oils, premium filters, engine flushes or oil treatments, learn what leading lubrication expert Jim Fitch recommends.  Don't worry about getting a sales pitch in...

The critical first step to successful oil analysis is to pull a...

The critical first step to successful oil analysis is to pull a representative oil sample using correct and accurate oil sampling tools and techniques. This set of 3 posters visually displays step-by-step oil sampling procedures for in-service lubricants and hydraulics. Each poster includes a list of required equipment necessary to...

Purchase the set of all five Lubrication Awareness Posters and save. Lubrication...

Purchase the set of all five Lubrication Awareness Posters and save. Lubrication Awareness Posters effectively use humorous illustrations and bulleted tips and pointers to communicate critical lubrication advice. Five posters are included in the set: Home Sweet Home Keep Our Machines Clean Overgreasing Doesn't Pay Use The Correct Oil Watch...

This poster stresses the importance of keeping wash-down sprays away from critical...

This poster stresses the importance of keeping wash-down sprays away from critical equipment. High-pressure wash-down spray can penetrate seals, breathers vents and fill ports and destroy the lubricant. Poster Title: Watch Your Aim! Poster Subtitle: Wash-down spray can be trouble for machinery. Use caution when using high-pressure hoses. Pointers: Nine...

This poster helps overcome the common misconception that a bearing is full...

This poster helps overcome the common misconception that a bearing is full when grease starts to come out of the seals. Hang this poster to send a clear message that proper lubrication is important to your organization. Poster Title: Overgreasing Doesn't Pay Poster Subtitle: Too much grease ruptures seals and...

This poster shows a lubrication technican pouring hydraulic oil into a gearbox,...

This poster shows a lubrication technican pouring hydraulic oil into a gearbox, causing it to smoke and vibrate. Hang this poster to send a clear message that using the correct oil is critical. Poster Title: Use The Correct Oil Poster Subtitle: Make sure the right oil goes into the right...

This poster shows best practice for proper reservoir management. Hang this poster...

This poster shows best practice for proper reservoir management. Hang this poster to send a clear message that proper care for lubricants and hydraulic fluids is critical. Poster Title: Home Sweet Home Poster Subtitle: Give oil a healthy place to live. Practice good reservoir management. Pointers: Ten bulleted tips such...

This is a challenging, innovative, and timely new look at implementing Total...

This is a challenging, innovative, and timely new look at implementing Total Productive Maintenance (TPM) by one of the field's leading trainers and authors. The book takes into account the economic upheavals of recent years and demonstrates that TPM is less about moving maintenance tasks to operations than moving accountability...

More than 385 flash cards to use as a study aid for...

More than 385 flash cards to use as a study aid for preparing for both the ICML Level I MLT and MLA certification exams. Flash cards let you study in small, digestible bits of information and then use repetition to help remember the information. Repetition is one of the most...

Included: Practice Exam This 125 question multiple-choice practice test is a great...

Included: Practice Exam This 125 question multiple-choice practice test is a great self-assessment tool and helps you prepare for both Level I MLT and MLA ICML certification. The answer key is detached for easy grading. Comprehensive explanations teach you the reasoning behind the correct answers. Licensed for use by one...

This 125 question multiple-choice practice test is a great self-assessment tool and...

This 125 question multiple-choice practice test is a great self-assessment tool and helps you prepare for both ICML Level I MLT and MLA certification. Answer key is detached for easy grading. Comprehensive explanations teach you the reasoning behind the correct answers. Each exam is licensed for use by one person....

Does Your Oil Analysis Report Reveal... Cr in your hydraulic fluid? Mn...

Does Your Oil Analysis Report Reveal... Cr in your hydraulic fluid? Mn in your compressor lubricant? Cu in your gear oil? Quit guessing what these elements are and how they got into your oil. The Sourcebook or Used Oil Elements can help you pinpoint the source. Use this reference to...

This compact and unique reference provides those who deal with industrial machines...

This compact and unique reference provides those who deal with industrial machines a handy guide for assessing the potential risk of failure and offers a solid basis for reliable and safe machinery operation. Combining the most commonly used assessment tools into one source, it is meant to be taken into...

If you missed the educational sessions at Reliable Plant 2011, you can...

If you missed the educational sessions at Reliable Plant 2011, you can still get the conference proceedings on CD-ROM. It includes the presentations in PDF format from nearly every learning session in each of the three co-located conferences: Lubrication Excellence 2011, Reliability World 2011 and Lean Manufacturing 2011. The real-world...

Bob Edwards inherited a totally reactive maintenance group and he was asked...

Bob Edwards inherited a totally reactive maintenance group and he was asked to make the plant more reliable. Join him as he moves towards World Class, using the best tools available to him - people. In this book, you will learn how empowering and engaging people garners the collective strength...

Routine inspection of a machine’s lubrication system is one of the easiest...

Routine inspection of a machine’s lubrication system is one of the easiest and most productive ways to avoid equipment failure. This book describes many lubrication-related variables that can be quickly and easily monitored in a short timeframe. These inspections will be revealing, and can serve as the foundation of a...