Integrated Reliability: Condition Monitoring and Maintenance of Equipment

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Benefit from improved safety, performance, and product deliveries to your customers. Achieve a higher rate of equipment availability, performance, product quality, and reliability. Integrated Reliability: Condition Monitoring and Maintenance of Equipment incorporates reliable engineering and mathematical modeling to help you move toward sustainable development in reliability condition monitoring and maintenance. This text introduces a cost-effective integrated reliability growth monitor, integrated reliability degradation monitor, technological inheritance coefficient sensors, and a maintenance tool that supplies real-time information for predicting and preventing potential failures of manufacturing processes and equipment.

The author highlights five key elements that are essential to any improvement program: improving overall equipment and part effectiveness, quality, and reliability; improving process performance with maintenance efficiency and effectiveness; training all employees involved; including operators in the daily maintenance and upkeep of the equipment; and implementing early equipment management and maintenance prevention design. He offers a sustainable solution with integrated reliability condition monitoring and maintenance of manufacturing processes, parts, and equipment in the IOFs with a technological inheritance model-based program.

Author:

John Osarenren

Published:

2015

Format:

Hardbound

Pages:

527

Illustrations:

105

Table Of Contents:

  • Overview for Condition Monitoring and Maintenance of Equipment in the Industries of the Future
  • Increasing the Existing Maintenance and Operations of Industrial Equipment Productivity in Plants
  • Analysis of Maintenance and Operations of Industrial Equipment Productivity in Plants
  • Condition Monitoring and Maintenance of Industrial Equipment in the Industries of the Future
  • Existing Maintenance Strategies of Industrial Equipment in the Industries of the Future
  • Limitations of Existing Condition Monitoring and Maintenance Strategies of Industrial Equipment in the Industries of the Future
  • Maximum Achievable Reliability Condition and Maintenance Requirements for Part-Process-Equipment System with the Technological Inheritance Technique
  • Equipment Reliability Degradation and Failure Variation Control with the Technological Inheritance Technique
  • Equipment Reliability Growth and Optimum Condition Variation Control with the Technological Inheritance Technique
  • Integrated Reliability of Material-Part-Equipment System Life Cycle with the Technological Inheritance Technique
  • Introduction to Integrated Reliability Condition Monitoring and Maintenance Process of Material-Part-Equipment System Life Cycle
  • Measuring the Impact of Equipment Integrated Reliability Condition Monitoring and Maintenance on a Business
  • Equipment-Part Life Cycle and Phase-Out Conditions
  • Equipment Failures and Part Replacement System
  • Measuring the System Reliability Degradation and Rate of Failures with the Technological Inheritance Technique
  • Concepts and Feasibility of Part Material: Manufacturing Method of Part-Equipment System Reliability Condition Control with the Technological Inheritance Coefficient
  • Hard Alloy-Coated Part Surface Quality and Process Performance Variations with the Technological Inheritance Model
  • Material, Part, and Process Selection for Wear-, Corrosion-, and Temperature-Resistant Applications in the Industries of the Future
  • Measurement Points
  • Optimum Selection of Parts, Manufacturing Processes, and Industrial Equipment System for Maximum Achievable Reliability with the Technological Inheritance Technique
  • Integrated Reliability Condition Monitoring and Maintenance of Material and Manufacturing Processes and Equipment with the Technological Inheritance Technique
  • Developing Quality, Reliability Growth, Degradation Chain, and Maintenance Cost Program with Technological Inheritance Coefficients
  • Reliability Growth and Degradation of System Condition Monitoring with the Technological Inheritance Technique
  • Reliability Definitions
  • Integrated Reliability Theory for Manufacturing Process, Part, and Equipment System Condition Monitoring with the Technological Inheritance Technique
  • Component and System Reliability Growth and Degradation Assessment with the Technological Inheritance Technique
  • Maximum Achievable Reliability Requirements of Hard Alloy-Coated Part in the Manufacturing Process and Equipment for Wear- and Other Competing Failure-Resistant Applications
  • Integrated Reliability Condition Monitoring of the Manufacturing Process and Equipment System
  • Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Mechanism with the Technological Inheritance Model
  • Quantitative and Qualitative Assessments of Integrated Reliability Coefficient Test
  • Integrated Reliability Condition Monitoring and Maintenance with Technological Inheritance Coefficient Assessment for Manufacturing Processes and Industrial Equipment
  • Reliability Condition Growth Prediction Using Multivariate Quality with the Multivariate Regression Model
  • Setting Integrated Reliability Requirements with Multivariate Regression and Technological Inheritance Models
  • Optimization of Reliability Condition Monitoring and the Maintenance of Processes, Parts, and Equipment with the Technological Inheritance Technique
  • Developing Reliability Growth and Degradation Improvement Tests for Optimum Component Conditions and the Failures of Equipment with the Technological Inheritance Technique
  • Role of Technological Inheritance Technique for Condition Monitoring and Maintenance of Industrial Equipment
  • Integrated Reliability Condition Monitoring and Maintenance Assessment with the Technological Inheritance Technique
  • Integrated Reliability Condition Monitoring and Maintenance Route with the Mathematical Technological Inheritance Model
  • Determination of Component Quality and Failure Mode Condition Characteristics with the Technological Inheritance Model
  • Multiple Mathematical Modeling for Integrated Reliability Condition Monitoring and Maintenance of Parts, Manufacturing Processes, and Industrial Equipment with the Technological Inheritance Technique
  • Determination of Component Reliability Degradation and Maintenance with the Technological Inheritance Model
  • Determination of Component Reliability Growth and Maintenance with the Technological Inheritance Technique
  • Benefits of the Role of the Technological Inheritance Technique in Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes, Parts, and Industrial Equipment
  • Maximum Achievable Reliability Design for Critical Parts of Equipment with Technological Inheritance Model
  • Robust Design of Hard Alloy-Coated Part Surface for Wear-, Corrosion-, and Temperature-Resistant Applications
  • Design of Experiments for Maximum Achievable Lifetime Reliability of Hard Alloy-Coated Critical Part Surface Conditions
  • Planning the Design of Experiment for Maximum Achievable Quality-Reliability Chain of Critical Parts, Manufacturing Processes, and Industrial Equipment with the Multivariate Regression Model
  • Statistical Experimental Planning of a Multifactorial Design for Optimum Quality and Reliability of Parts, Processes, and Equipment Conditions
  • Experimental Plan of the Second-Order Design for Optimum Reliability of Part, Process, and Equipment Conditions
  • Rotatable Experimental Plan Design for Optimum Reliability of Part, Process, and Equipment Conditions
  • Multivariate Regression Models for Hard Alloy Work piece Surface Quality Condition for Wear and Other Competing Failure Resistance Applications by Rotary Cutting with Plasma Flame
  • Multivariate Regression Models of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application
  • Multivariate Regression Model Analysis of a Hard Alloy-Coated Part Surface Condition for Wear and Other Competing Failure Resistance Application
  • Determination of the Optimum Rotary Cutting with Plasma Flame Machining and Work piece Surface Quality Conditions for Reliability Requirements
  • Reliability Requirements and Measurement Characteristics for Integrated Reliability Monitoring and Maintenance of Parts and Equipment with a Technological Inheritance Model-Based Program
  • Reliability Testing and Measurement of Reliability Growth and Degradation of Part, Process and Equipment System with a Technological Inheritance Model-Based Program
  • Component and Process Performance Condition Profile with the Technological Inheritance Model-Based Design
  • Integrated Reliability Condition Monitoring and Maintenance Mechanisms with Technological Inheritance Coefficients for Wear and Other Competing Failure Resistance Applications
  • Design Procedures for Integrated Reliability Monitoring and Maintenance of Machine Parts, Manufacturing Processes, and Industrial Equipment with the Technological Inheritance Model-Based Technique
  • Selection of Coating Materials, Parts, and Equipment System with the Technological Inheritance Technique
  • Characteristics of Industries of the Future
  • Existing Materials Models and Databases
  • Selection of Nickel-Based Alloys for Corrosion-Resistant Applications
  • Selection of Self-Fluxing Alloy Powders for Wear and Temperature Resistance Applications
  • Optimum Selection of Materials for Failure-Resistant Coatings with Multivariate Regression and a Technological Inheritance Model-Based Program
  • Optimum Component/System Reliability Selection
  • Reliability Testing for Optimum Condition and Failures of Coating Materials with Multivariate Regression and Technological Inheritance Model-Based Design
  • Reliability Growth Condition of Coating Material and Deposition Process with a Technological Inheritance Model-Based Program
  • Existing Selection of Part Surface Coating Material and Deposition Process for Wear and Other Competing Failure Resistance Applications
  • Coating Deposition Techniques and Processes for Wear, Corrosion, and Temperature Failure Resistance Applications
  • Mechanical Properties
  • Industrial Experience of Thermal Spraying Processes for Failure Resistance Applications
  • Recommendations and Its Future
  • Reliability Test for Growth of Hard Alloy-Coated Materials and Work piece Surface Optimum Conditions with a Technological Inheritance Model-Based Program
  • Integrated Reliability Condition Monitoring and Maintenance of Hard Coating Materials and Coated Work piece Part Surface with a Technological Inheritance Model-Based Program
  • Reliability Growth Condition of Machining and Grinding Processes of Hard-Coated Work piece Surface
  • Machining Hard Alloy Material and Hard Alloy-Coated Work piece Surface for Wear and Other Competing Failure Resistance Applications
  • Self-Propelled Rotary Tooling
  • Selecting Surface Finish Processes for Hard Alloy-Coated Work piece Surface with the Multivariate Regression Model
  • Multivariate Regression Model for Hard Alloy Work piece Surface
  • Surface Finishing with Grinding Hard-Coated Machine Part Surfaces
  • Benefits of Machining Hard-Coated Precision Machine Part Surfaces with Rotary Cutting Plasma Spray and the Technological Inheritance Model
  • Critical Features Produced by the Surface Finish of Nickel-Based Hard Alloy-Coated Part Surface
  • Integrated Reliability Testing for Reliability, Optimum Growth, Degradation, and Failure of Hard-Coated Machine Part Surface during Machining and Grinding Processes with the Technological Inheritance Model
  • Integrated Reliability Monitoring and Maintenance of Processes, Parts, and Equipment with a Technological Inheritance Model-Based Program
  • Reliability Growth, Degradation, and Fatigue Failure of Nickel-Based Hard Alloy-Coated Part Surface
  • Failure Analysis of Mechanical Components
  • Definitions of Failure Characteristics
  • Types and Categories of Failures
  • Physics of Fatigue
  • Characteristics of Fatigue Failures
  • High-Cycle Fatigue
  • Probabilistic Nature of Fatigue
  • Low-Cycle Fatigue
  • Fatigue and Fracture Mechanics
  • Factors That Affect Fatigue Life and Its Resistance to Failure
  • Parameters of Component and Process Condition for Fatigue Reliability Analysis
  • Fatigue Prediction and Lifetime of Component Analysis
  • Reliability Fatigue Analysis with Modular and Virtual Instruments Using the Technological Inheritance Technique
  • Fatigue Results
  • Moving from the Physical to Virtual Assessments of Materials, Parts, and Equipment with the Technological Inheritance Technique
  • Criteria for Virtual Assessment of Fatigue Reliability with the Technological Inheritance Technique
  • Design for Maximum Achievable Fatigue Reliability with the Technological Inheritance Technique
  • Fatigue Reliability Test, Measurement, and Virtual Assessment of Manufacturing Processes and Equipment with a Technological Inheritance Model-Based Program
  • Reliability Degradation, Wear, and Competing Failure Modes of Nickel-Based Hard Alloy-Coated Part Mating Surface
  • Resistance to Wear and Competing Failure Modes of Equipment
  • Types of Competing Failure Modes with Wear for Industrial Equipment and Their Preventive Techniques
  • Wear Factors and Mechanisms of Equipment
  • Wear Reliability Degradation and Failure Concept with Technological Inheritance Coefficients
  • Maximizing the Wear Resistance and Reliability and Minimizing the Failures of Parts in Equipment with the Technological Inheritance Model
  • Wear and Wear Resistance Coefficient Testing with Technological Inheritance Coefficients
  • Integrated Reliability Curve Analysis for Wear Resistance Degradation and Competing Failures of Equipment with the Technological Inheritance Model
  • Integration of Reliability, Condition Monitoring, and Maintenance of Industrial Equipment
  • Existing Preventive and Predictive Maintenance Program of Equipment
  • Improving the Existing Preventive and Predictive Maintenance of Parts, Processes, and Equipments with the Integrated Reliability Condition Monitoring and Maintenance Program
  • New Concept of Preventive and Predictive Maintenance Program with a Technological Inheritance Model-Based Program
  • Integrated Reliability Monitoring and Maintenance Characteristics with a Technological Inheritance Model-Based Program
  • Integrating Component and Process Function Condition-Based Maintenance with the Technological Inheritance Model
  • Integrating Reliability Condition Monitoring of Parts, Manufacturing Processes, and Equipments with a Technological Inheritance Model-Based Program
  • Integrated Reliability Monitoring and Maintenance Curve with the Technological Inheritance Model
  • Developing Cost-Effective Integrated Reliability Condition Monitoring and Maintenance Programs for Manufacturing Processes, Parts, and Industrial Equipment with the Technological Inheritance Model
  • Benefits of Integrating Reliability, Condition Monitoring, and Maintenance of Manufacturing Processes and Industrial Equipments with the Technological Inheritance Model
  • Integrated Reliability of Equipment with a Technological Inheritance Model-Based Simulation Technique
  • Computer Simulation with the Technological Inheritance Model for Integrated Reliability Monitoring and Maintenance of Manufacturing Processes and Industrial Equipment System
  • Developing an Intelligent Multivariate Sensor for Measuring and Monitoring Tool Wear, Workpiece Quality, and Machining Process Performance
  • Technological Inheritance Model-Based Simulation Program for Integrated Reliability Condition Monitoring and Maintenance of Parts and Equipment in the Industries of the Future
  • Technological Inheritance Model-Based Software Program
  • Determination of the Control Limits and Threshold Points with the Technological Inheritance Technique for Integrated Reliability Condition Monitoring and Maintenance of Parts, Processes, and Equipment
  • Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipment Distribution Curve with the Technological Inheritance Model
  • Algorithm for Integrated Reliability Condition Monitoring and Maintenance of Machine Part, Manufacturing Process, and Equipment System with a Technological Inheritance Model-Based Simulation Program
  • Integrated Reliability with a Technological Inheritance Model-Based Program in the Industries of the Future
  • Role of Technological Inheritance-Model Based Programs for Integrated Reliability Condition Monitoring and Maintenance of Manufacturing Processes and Equipments
  • Integrated Reliability Condition Monitoring and Maintenance Technology of Critical Parts, Processes, and Rotating Equipment
  • Instrumentation of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program
  • Integration of Acquisition, Analysis, and Presentation of Data with a Technological Inheritance Model-Based Software Program
  • Integrated Reliability Condition Monitoring and Maintenance Tools with Technological Inheritance Coefficient Variation Control Limits
  • Integrated Reliability Condition Monitoring Tools and Features of Parts, Processes, and Industrial Equipment with a Technological Inheritance Model-Based Program
  • Component and Process Technological Inheritance Coefficient Sensors
  • Technological Inheritance Coefficient Transfer Function for Communication Networks and Signal Processing
  • Cost-Effective Integrated Reliability Condition Degradation Monitor for the Detection of Distributed Defects and Failures in Parts and Industrial Equipment with a Technological Inheritance Network System
  • Real-Time Component and Process Data Acquisition and Automation with a Technological Inheritance Model-Based Software Program
  • Integrated Reliability Condition Monitoring and Maintenance of Hard Alloy Critical Part Surfaces with a Technological Inheritance Model-Based Program in the Industries of the Future
  • Integrated Reliability with a Technological Inheritance Model-Based Network Program in the Industries of the Future
  • Integrated Reliability Condition Monitoring and Maintenance Strategies
  • Working Conditions of Integrated Reliability Condition Monitoring and Maintenance Strategy with the Technological Inheritance Coefficients
  • Application of the Integrated Reliability Condition Monitoring and Maintenance Strategy with a Technological Inheritance Model-Based Software Program
  • Online Monitoring and Maintenance with a Technological Inheritance Model-Based Program
  • Integrating Critical Component Reliability with a Process Control System Using a Technological Inheritance Model-Based Program
  • Integrated Reliability Condition Monitoring and Maintenance Curves for Manufacturing Processes, Assembly Process, and Industrial Equipment
  • Integrated Reliability Condition Monitoring and Maintenance for a Typical Turbine with a Technological Inheritance Model-Based Program
  • Integrated Reliability Management with a Technological Inheritance Model-Based Program in the Industries of the Future
  • Effective Reliability Condition Monitoring and Maintenance Management with a Technological Inheritance Model-Based Program
  • Integrated Reliability Condition Monitoring and Maintenance Management for Manufacturing Processes and Industrial Equipment Systems
  • Integrated Reliability Monitoring and Maintenance Management Tasks with a Technological Inheritance Software Program for Manufacturing Processes, Parts, Industrial Equipment, and Sensor System
  • Integrated Reliability Condition Monitoring and Maintenance Technology of Manufacturing Processes, Parts, and Industrial Equipment with a Technological Inheritance Device Manager Software
  • Functions of a Device Manager
  • Efficient Hardware System for the Management of Integrated Reliability Monitoring and Maintenance Technology
  • Management of Integrated Reliability Condition Monitoring and Maintenance Technology with a Technological Inheritance Model-Based Program
  • Benefits of Integrated Reliability Condition Monitoring and Maintenance Management Systems with a Technological Inheritance Software Program in the Industries of the Future

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