Description
DETAILS
Format: Four books, soft cover
Pages: 517 total
Illustrations: 774 color photos and illustrations (approx.)
Who Will Benefit:
• Maintenance Professionals
• Craftsmen and Millwrights
• Operators
• PM and PdM Technicians
• Planners/Schedulers
• Trainers
Multiple Uses:
• Inspection routes
• Work order systems
• Task training
• Reference
• Shutdown inspections
• On-the-run inspections
• Know-why training
Build a World Class Preventive Maintenance Process
Stop More Equipment Failures
Use these easy to follow standards and tasks as building blocks for your preventive maintenance program to help reduce failures, improve safety, boost equipment efficiency and speed, and minimize unplanned shutdowns and maintenance.
Make Maintenance Activities More Effective
These comprehensive, ready to use tasks make PMs effective and efficient. You'll eliminate vague PMs like “check meter” or “inspect belt” and provide clear instructions. Each task includes a detailed procedure that describes exactly how to complete the task and why. By establishing well-documented PM tasks and procedures, you’ll standardize work and reduce variability – a major cause of poor reliability.
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A Picture Is Worth a Thousand Words
More than 750 photos and illustrations are used to point out PM activity points on machines and visually demonstrate acceptable vs. unacceptable conditions.
Each time-proven standard was crafted by experienced plant professionals and the maintenance experts from IDCON and used in hundreds of companies in 41 different countries.
Each Task Includes:
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Detailed task instructions (ideal for reference and training) |
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A brief explanation of how the component or machine being inspected works |
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An explanation of why each task is important |
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A reference number |
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Some tasks include suggested intervals for each on-the-run or shutdown inspection |
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Some tasks include a brief description for use in inspection routes and work order systems |
Great For:
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The basis for inspection routes and work order systems |
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Reference when building or enhancing a preventive maintenance program |
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Reference when executing condition monitoring inspections |
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Training material for teaching basic functions of components |
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Training material for how and why to do condition monitoring/inspections |
Topics Include: cleaning, leaks, noise, vibration, lubrication and lubricants, visual inspection, temperature, strobe light, pressure, performance, alignment, corrosion, couplings, bolts and fasteners, guards, housings, seals, filters, belts, hoses, bearings, piping and connections, welds, base and foundations, mounts and much more.
Machine and Component Types Included:
| Accumulator, Compressed Air Accumulator, Hydraulic Agitator / Mixer Air Breather Backstop Bearing, Oil Cooled Bearing, Pillow Block Belt, Cog Blower, Rotary Lobe Bolts and Nuts Brake Disc Chain Drive Check Valves Clutch Centrifugal Compressor Rotary Screw, Quincy Conveyor Belt Conveyor Drag Conveyor Screw Conveyor, Small Production Coupling, Fluid Coupling, Gear Coupling, Grid Coupling, Jaw Coupling, Magnetic Coupling, Sure flex Coupling, Thomas Coupling, Tire Coupling, Torus Coupling, Wrap flex / Atra flex Coupling, ELCO Coupling, Safeset Cylinder, Air Cylinder, Hydraulic Debarker, Drum Doctor Blade Dryer System, Air Desiccant |
Expansion Joint Fan, Axial Fan, Radial Feeder Flinger Gauge, Magnetic Flow Gear Reducer Governor Heat Exchanger Hydraulic Motor Hydraulic Unit Index Drive, Rotary Limit Switch, Linear Limit Switch, Rotary Lubrication, Reservoir Lubrication, Single Point Units Mechanical Seal Motion Detector Motor, AC Motor, DC Motor, Starter Packing Piping and Pipe Hangers Pneumatic Filter and Oil Mist Proximity Switch, Acoustic Proximity Switch, Capacitive Proximity Switch, Inductive Pulp Refiner, Beloit Double Disc Pulp Refiner, Classic Conical Pulp Refiner, Conical-Disc Pulp Refiner, Single Disc Pump, Diaphragm Pump, Multistage Pump, Progressive Cavity Pump, Vertical, Multistage Pump, Gear |
Pump, Piston |
